|
Wentworth
Institute of Technology Mechanical Engineering and Technology Department |
|
|
|
|
|
Course |
MANF3000 Manufacturing Engineering |
|
|
|
|
Instructor |
Peter Rourke, CMfgE |
|
|
|
|
Semester |
Spring, 2020 2 hours lecture 2 hours laboratory 3 credits |
|
|
|
|
Catalog |
Topics in lean manufacturing, six-sigma, group technologies, production processes and planning will be covered. |
|
|
|
|
Prerequisite |
manf1000 and manf2000, membership in SME |
|
|
|
|
Required |
|
|
|
|
|
Suggested |
|
|
|
|
|
Course |
Students will become knowledgeable in current advanced manufacturing engineering technologist techniques and practices. This will better enable them to consider industrial positions in manufacturing, or graduate work in a manufacturing engineering program. |
|
|
|
|
Course |
To demonstrate
knowledge in the areas of six sigma, lean manufacturing, and advanced
manufacturing process techniques students will: ·
Create statistical process
control (SPC) charts for both discrete and continuous data,
and implement these controls in a laboratory setting using a
repetitive machining or fabrication process. ·
Research topics in lean and 5S ·
Prepare for and take the
Fundamentals of Manufacturing Exam. This is the final course
in the manufacturing minor sequence.
Students will be required to prepare and publish (on the myweb-server) a portfolio showing all their work to
include: 6 sigma, 5S, DFMA, Lean and manufacturing management. Students are also encouraged to incorporate
other areas in their subject major. |
|
|
|
|
Grading |
· Attendance and Activities: 15% · Portfolio: 20% · Homework sets: (9) 30% · Section Quizzes (9) 10% · Final Exam: 25% (pass-fail) |
|
|
|
|
Week |
Topic |
Chapter |
Assignments - Activities |
|
|
|
|
|
|
1 |
Part 1: Mathematical Fundamentals |
Chapter 1 |
Microsoft Quiz |
|
|
HW 01/14 - Quiz 01/16 |
|
|
|
2 |
Part 2: Applied Engineering Sciences HW 01/21 - Quiz 01/23 |
Chapters 2 thru 11 |
Electronic Portfolio Creation |
|
|
|
|
|
|
3 |
Part 3: Manufacturing Materials HW 01/28 - Quiz 01/30 |
Chapters 12-16 |
|
|
|
|
|
|
|
4 |
Part 4: Product Design HW 02/04 - Quiz 02/06 |
Chapters 17-22 |
Quality Engineering Report I: Capability Analysis: N-5,N-7 |
|
|
|
|
|
|
5-6 |
Part 5: Manufacturing Processes HW 02/11 - Quiz 02/13 |
Chapter 23-34 |
Quality Engineering Report II: Discrete Process Control: p, np, c, and u charts |
|
|
|
|
|
|
7-8 |
Part 6: Production Systems HW 02/18 - Quiz 02/20 |
Chapters 35 – 40 |
Quality Engineering Report
III |
|
|
|
|
|
|
9-10 |
Part 7: Automated Systems and Control HW 02/25 - Quiz 02/27 |
Chapters 41-45 |
|
|
|
|
|
|
|
11-12 |
Part 8: Quality HW 03/03 - Quiz 03/05 |
Chapters 46-50 |
|
|
|
|
|
|
|
13-14 |
Parts 9 & 10: Management and Personal Effectiveness HW 03/17 - Quiz 03/19 |
Chapters 51-57 |
|
|
|
|
|
|
|
15 |
Fundamentals of Manufacturing Exam Review: 03/24 and 03/31 Exam: 04/07 |
Course Review |
Note: the weekly schedule may be altered
by holidays, and unplanned activities.
|
Course Notes ·
Expenses: This course requires that the student
becomes a member of SME ($20.00), purchases the required text, (Rufe - $130.00) and purchases the electronic version of
the Fundamentals of Manufacturing Exam for the Certified Manufacturing
Technologist Exam, CMfgT, ($95.00).
This is an expensive course.
Please be prepared to pay for these items in the first 2 weeks of the
course so that the exam date can be established with SME. ·
Assessment: Students with a minor in Manufacturing will be required to
take the Fundamentals of Manufacturing exam provided by SME. If the exam is successfully passed the
student becomes a Certified Manufacturing Technologist (CMfgT), and is excused from the course
final exam. Students must join SME in order to take the exam.
When you sign up for the exam be sure you specify the CMfgT exam, and
the on-line version (as opposed to paper-pencil). · Study groups are encouraged. Please consider forming teams to aid in the preparation of the certification exam. We will use these same study groups as lab partners when working on the ProtoTRAK LPM Machining Center. · Homework must be submitted for each chapter in the Fundamentals of Manufacturing text. It must be handwritten, neatly, showing all work required. The pages must be 8 ½ x 11 in size, no edges. It is recommended you photocopy or scan the assignments. Even if you work in a group, the homework must be written in your hand. These will be graded on selected (random) questions, and recorded. · Electronic Portfolio: Students must create and maintain an electronic portfolio that demonstrates their knowledge of, and experience in current manufacturing engineering practices including: o Lean manufacturing principles o Six sigma practices o 5S and visual controls o Computer Aided Manufacturing o Manufacturing processes: casting, fabrication, and machining o Design for Manufacturing techniques o Inventory control and JIT principles o Scheduling and production control techniques · Test Site: Your laptop must be able to access and have full functioning capability with the SME test site: http://testing.noctibusiness.com/sme. Set the computer up for testing, and take the sample test. · Institute Grading Policy |
|
|
|
Learning and
Competency Objectives (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (f) an understanding of professional and ethical responsibility (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability
to use the techniques, skills, and modern engineering tools necessary for
engineering This course
will concentrate efforts in the following areas:
|
|
|
STANDARDS
AND ASSESSMENT ·
http://www.onetonline.org/link/summary/17-2199.04#WagesEmployment ·
http://www.bls.gov/ooh/architecture-and-engineering/industrial-engineers.htm ·
http://www.sme.org/technicalbok/ |
|
|
DISABILITY
SERVICES STATEMENT: Any student who thinks s/he may require a disability-related accommodation for this course should contact Disability Services in the Counseling Center privately to discuss your specific needs. Disability Services coordinates reasonable accommodations for students with documented disabilities. They are in Watson Hall 003 (the Counseling Center) and can be contacted at 617-989-4390 or counseling@wit.edu. For more information on acceptable documentation and the Disability Services process, visit the Disability Services website at www.wit.edu/disabilityservices |
|
|
ATTENDANCE
POLICY Students are expected to attend
classes regularly, take tests, and submit papers and other work at the times
specified by the instructor. Students who are absent repeatedly from class or
studio will be evaluated by faculty responsible for the course to ascertain
their ability to achieve the course objectives and to continue in the
course. Instructors may include, as part of the semester's grades,
marks for the quality and quantity of the student's participation in class. A student who is absent from class
on the day of a previously announced examination, including the final
examination, is not entitled, as a matter of right, to make up what was
missed. The instructor involved is free to decide whether a make-up will be
allowed. A student who is absent from class
is responsible for obtaining knowledge of what happened in class, especially
information about announced tests, papers, or other assignments. At the discretion of the
instructor, a student who misses 15 percent of class may be withdrawn from
the course by the instructor. A grade of WA will appear on the student’s
official transcript as a result. Lack of attendance does not
constitute withdrawal from a course. INSTRUCTIONAL
METHODOLOGIES: Lectures: The bulk of the
course materials needed to prepare for the SME exam are covered in the reading
assignments. Many topics are review from previous coursework. The advanced topics such as six-sigma
quality, and lean manufacturing will be presented in addition to topics that
students identify as material they would like to review as a group in the classroom. Students that consider themselves subject
matter experts in an area are encouraged to lead discussions. |
|
|
|
|
|
|
|
|
ACADEMIC
SUPPORT: The Learning
Center assists all Wentworth students with academic challenges in the areas
of math, science, technical courses specific to majors, and writing. The
Learning Center is a supportive and safe learning environment for students
looking to improve or maintain their academic standing. In this student-based
learning environment, students can receive individual help with their
studies, meet and work in study groups, or find resources to assist them in
meeting their goals for academic success. It includes tutors in many subjects,
writing assistance and workshops. Make appointments at www.wit.edu/tlc |
|
|
ACADEMIC HONESTY STATEMENT: Students at Wentworth are expected to be honest and forthright in their academic endeavors. Academic dishonesty includes cheating, inventing false information or citations, plagiarism, tampering with computers, destroying other people’s studio property, or academic misconduct” (Academic Catalog). See your catalogue for a full explanation. |
|
|
STUDENT ACCOUNTABILITY STATEMENT: It is assumed that any submitted work: homework, laboratory assignment
or on-line quiz was performed by the individual whose name is on it. If you work collaboratively, and then
submit your efforts under separate names, each of the collaborative
participants will receive a zero. I
absolutely hate getting a feeling of déjà vu when grading papers. If you work collaboratively, put all the
names on a single submission. If you
use materials found in reference materials simply cite the work (properly) to
receive credit. Failure to do so will
result in you and I making an appointment with the Dean of Students. |
|
|
COLLEGE OF
THE FENWAY STUDENTS: If you are
enrolled in this course through COF Cross Registration, notify your course
instructor. Please provide her/him with your email address to be sure that
you receive course information in a timely way. You should also discuss how
to access online applications that might be used in the course. Please note
that cross registered students who wish to drop or withdraw from this course
must complete the necessary paperwork according to the Wentworth calendar. |
|
|
ADD/DROP: Students should
check the academic calendar to confirm the add/drop deadline. Dropping and/or
adding courses is done online. Courses dropped in this period are removed
from the student’s record. Non-attendance does not constitute dropping a
course. If a student has registered for a course and subsequently withdraws
or receives a failing grade in its prerequisite, then the student must
drop that course. In some cases, the student will be dropped from that
course by the Registrar. However, it is the student’s responsibility to make
sure that he or she meets the course prerequisites and to drop a course if
the student has not successfully completed the prerequisite. The student must
see his or her academic advisor or academic department chair for schedule
revision and to discuss the impact of the failed or withdrawn course on the
student’s degree status. |
|
|
From: Kathy Ricci [mailto:kricci@sme.org] Hello X, Attached, please find the results and analysis of your CMfgE Exam. You may retake the exam 30 days
from your original exam date. Candidates may use this time to study and
prepare for the retake. There is a reduced fee each time you retake the exam.
If you take the online exam, you will learn your results immediately. If you
take the paper/pencil exam, your results will be mailed within 30 days from
SME receiving the exam from your proctor. Regardless of exam type, you will
receive a letter and a detailed score report in the mail. To participate in a
re-take, the fee is $35. This can be paid via our Customer Care department at
800-733-4763. Thank you, Kathy Ricci Administrative Coordinator - Certification One SME Drive | Dearborn, MI 48128 | www.sme.org KRicci@sme.org
| O: 313.425.3124 | F: 313.425.3404 |
|
Below is taken directly from the SME website This is an open book
and open notes exam ·
You
can bring your recommended reading materials into the exam room. Sharing of
books, notes, and other materials during the exam is not permitted. ·
For
the Certified Manufacturing Technologist, Certified Manufacturing Engineer,
and Additive Manufacturing Fundamentals exams only, you can bring the eBook format of the
recommended review books. For online exams, the eBook(s) must be on a
different device than the device on which you are taking your exam. ·
Tab
sections of your books/materials to make it easier to find information during
the exam. You will not have time to look up every answer, so be thoughtful
about what you want to access quickly and easily. ·
Some
key areas you might want to tab/identify include: ·
Glossaries,
Indexes, Tables, Concepts, and Formulas ·
Topics
that you think have a high probability of being on the exam based on the Body
of Knowledge weightings for the exam that you are taking. |
|
Ahmed Alsolaimani |
|||
|
Tyler J. Como |
Robert P. Doherty |
Jase M. Erat |
|
|
Brandon J. McDonald |
|||
|
Emmett J. Morrill |
|||
|
|
|
|
|
|
David Bamforth |
|||
|
Keven Fuertes |
Matt G. Kucia |
Cesar Lopez |
|
|
Tobias Tirrell |
|||
|
|
|
|